Industrial Mechanic Millwright

<body topmargin=0 leftmargin=0 marginheight=0 marginwidth=0> <table cellpadding=0 cellspacing=0 border=0><tr> <td valign="top" colspan=2 height=90 BGCOLOR="#006699" TEXT="#080000" background="0e6785a3.jpg"> <div> <FONT SIZE="5" COLOR="#0000FF" FACE="Arial" >Welcome to Maxself Learning</FONT>     |     <A HREF="index.htm" TARGET="_top" TITLE="Welcome to Maxself Learning"><U>home</U></A></div> <div> <A HREF="truck___coach_technician.htm" TARGET="_top" TITLE="Truck and Coach Technician"><U>Truck and Coach Technician</U></A>   |   <A HREF="heavy_duty_mechanic.htm" TARGET="_top" TITLE="Heavy Duty Mechanic"><U>Heavy Duty Mechanic</U></A>   |   <A HREF="electrician___c___m.htm" TARGET="_top" TITLE="Construction and Maintenance Electrician"><U>Construction and Maintenance Electrician </U></A>   |   <A HREF="plumber.htm" TARGET="_top" TITLE="Plumber"><U>Plumber</U></A>   |   <A HREF="automotive_service_technician.htm" TARGET="_top" TITLE="Automotive Service Technician"><U>Automotive Service 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<bR> <div> Description</div> <div>     * Install, repair and maintain industrial plant machiner and equipment</div> <div>     * Read blueprints, diagrams and schematic drawings to determine work procedures</div> <div>     * Dismantle and move stationary industrial machinery and mechanical equipment such as pumps, fans, tanks, conveyors, furnaces and generators according to plans, using hand and power tools</div> <div>     * Operate hoisting and lifting devices such as cranes, jacks and tractors to position machinery and parts during the installation, set-up and repair of machinery</div> <div>     * Inspect and examine machinery and equipment to detect and investigate irregularities and malfunctions</div> <div>     * Install, troubleshoot and maintain power transmission, vacuum, hydraulic and pneumatic systems, and programmable logic controls</div> <div>     * Adjust machinery and repair or replace defective parts</div> <div>     * Operate machine tools such as lathes and grinders to fabricate parts required during overhaul, maintenance or set-up of machinery</div> <div>     * Clean, lubricate and perform other routine maintenance work on machinery</div> <div>     * Use hand and power tools and welding equipment</div> <bR> <div> Personal Qualities</div> <div>     * You work indoors with noise, vibrations and other hazards that are common on the job</div> <div>     * You enjoy working to close and exacting tolerances</div> <div>     * You have the stamina to be on your feet for long periods of time</div> <div>     * You like to learn new things on a consistent basis</div> <bR> <div> Career Opportunities</div> <div>     * Industrial mechanic millwright are employed in manufacturing plants, utilities and other industrial establishments</div> <div>     * Industrial mechanic millwright is a Red Seal Trade</div> <bR> <div> Educational/Training Requirements</div> <div>     * The minimum entry for apprenticeship is Grade 12</div> <div>     * Completion of an 8,000 hour apprenticeship program is required</div> <div>     * Industrial mechanic millwright is an unrestricted trade</div> <bR> <div> Potential Earnings</div> <div>     * Apprentices start according to individual company rates and progress according to the company's wage scales over time</div> <div>     * Journeyperson wages range from $14.41 to $31.24 an hour, excluding overtime</div> <bR> <div> Prospects For Employment</div> <div>     * Employment is expected to grow about as fast as the average for all occupations through the year 2007, however new apprenticeships are limited in the near term</div> <div>     * Most tradespersons work full time for a single employer</div> <bR> <div> Additional Information</div> <div> Job Futures</div> <div> <A HREF="http://www.jobfutures.ca/noc/7311.shtml" TARGET="_top" TITLE="http://www.jobfutures.ca/noc/7311.shtml"><U>http://www.jobfutures.ca/noc/7311.shtml</U></A></div> <bR> <div> Apprenticeship Subject Pathways</div> <div> <A HREF="http://www.edu.gov.on.ca/eng/training/apprenticeship/skills/moreinfo.html" TARGET="_top" TITLE="http://www.edu.gov.on.ca/eng/training/ap"><U>http://www.edu.gov.on.ca/eng/training/apprenticeship/skills/moreinfo.html</U></A></div> <bR> <div> National Occupational Classification</div> <div> <A HREF="http://www23.hrdc-drhc.gc.ca/2001/e/groups/7311.shtml" TARGET="_top" TITLE="http://www23.hrdc-drhc.gc.ca/2001/e/grou"><U>http://www23.hrdc-drhc.gc.ca/2001/e/groups/7311.shtml</U></A></div> <bR> <div> <I><B>Industrial Mechanic Millwright Pre-Exam Course</B></I></div> <bR> <div> <I><B>COURSE DESCRIPTION:</B></I><B> </B></div> <div> This course provides a review for the Industrial Mechanic Millwright License (433A) Examination to individuals with field experience and electrical training who are eligible to write the exam. </div> <bR> <div> <I><B>COURSE OUTCOMES:</B></I></div> <div> <B>You get what you pay for, read </B><A HREF="faq.htm" TARGET="_top" TITLE="FAQ"><U><B>FAQ</B></U></A><B> for FREE REPEAT* policy and NO PASS NO PAY GUARANTEE* policy.</B></div> <bR> <div> <I><B>COURSE OUTLINE:</B></I></div> <div> Subject to change according to Ministry Examination Plan from time to time. You will receive the most recent course outline in class. <FONT SIZE="3" COLOR="#FF0000" FACE="Arial" ><B>Pre-exam course materials are currently updated bi-weekly.</B></FONT></div> <bR> <bR> <div> <B>Pre-Apprenticeship / Certificate Course:</B></div> <bR> <div> Module 1:     Safety</div> <div> General Description:</div> <div> Due to the nature of the work of the Millwright trade it is imperative that safety, WHMIS and environmental concerns be taught on a continuous basis throughout the entirety of this course. It is industry's intent that the practical portion of the program enhances the theory section of the course outline.</div> <div> Learning Objectives:</div> <div> A.     General Safety        </div> <div>       Outcome: Describe safe work practices and environmental protection.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain responsibilities of the employee, employer, and government.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe General Safeties and Accident Prevention.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe Environmental Protections and Material Handling.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe Personal Protective Equipment and Practices Used In Industrial Applications.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain Breathing Air Safeguards.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Define Industrial Safety Applications.</div> <div> B.      Fire Safety        </div> <div>        Outcome: Identify and describe fire classes, extinguishers, prevention, detection, cleanup and restoration.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the classes of fires and the appropriate fire extinguishers suitable to fight each of these fires.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe procedures and equipment related to preventing, detecting and warning of fires.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe fire cleanup and restoration procedures.</div> <div> C.      WHMIS        </div> <div>        Outcome: Apply the requirements of WHMIS to the work site.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the three key elements of WHMIS.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Identify WHMIS hazard symbols.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Interpret the Material Safety Data Sheet (MSDS).</div> <div> D.      Ladders and Scaffolds</div> <div>        Outcome: Identify and describe types and applications of ladders and scaffolding.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the use of various types of ladders.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the use of various types of scaffolds.</div> <bR> <div> Module 2:     Measuring and Layout</div> <div> Learning Objectives:</div> <div> A.  Measurement Basics</div> <div>      Outcome: Define the limits, tolerances, allowances and fits of various machine parts in both imperial and metric SI (International System of Units) terms.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Convert measurements between fractions and decimals.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Define limits, tolerances, allowances and fits in imperial terms.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Define limits, tolerances, allowances and fits in metric SI terms.</div> <div> B.  Measuring Tools</div> <div>      Outcome: Describe the use of measuring tools for the millwright trade.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Assess the effect of temperature change on the dimensions of objects being measured, with regard to various materials.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Identify basic measuring tools used in the millwright trade.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe comparison measurement.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the use of squares and protractors.</div> <div> C.  Layout</div> <div>      Outcome: Describe layout procedures and identify layout tools.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Identify the tools used for layout procedures.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain layout purpose and procedures.</div> <div> D.  Precision Measuring Tools</div> <div>      Outcome: Describe the use of precision measuring tools.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe vernier instruments and their uses.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the types of micrometers and their uses.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe comparison measurement using dial indicators.</div> <bR> <div> Module 3:     Benchmark</div> <div> Learning Objectives:</div> <div> A.  Benchwork (Non-cutting tools)</div> <div>      Outcome: Identify and describe use of non-cutting hand tools.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Identify common tools used for performing non-cutting bench-work procedures.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe hydraulic jacks, pullers and presses.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe methods used in the workshop for cleaning machine parts (non-cutting).</div> <div> B.  Benchwork (Hand Held Cutting Tools)</div> <div>      Outcome:Describe the correct use and maintenance of cutting type hand tools.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the use and maintenance of common hand-held cutting tools used in bench-work.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the use of abrasive cloths and the process of hand lapping.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the care and use of taps and dies.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the care and use of hand reamers and broaches.</div> <bR> <div> Module 4:     Thread and fasteners</div> <div> Learning Objectives:</div> <div> A.  Threaded Fasteners and Locking Devices</div> <div>      Outcome:      Identify metric and imperial threaded fasteners and describe typical applications.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">List reasons for and describe personal safety equipment required when working with fasteners and anchors.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Identify and describe various threaded fasteners and their applications.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Identify metric and imperial thread classes and fits.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Identify and list the types and purposes of threads and thread forms.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Calculate and list reasons for calculating necessary thread dimensions.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe thread measuring tools, methods and procedures.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe thread manufacturing methods.</div> <div> B.  Non-Threaded Fasteners and Locking Devices</div> <div>      Outcome:      Explain non-threaded fasteners and locking devices.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Identify the types and purposes of non-threaded fasteners.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the types and applications of locking devices.</div> <div> C.  Installation and Removal of Fasteners</div> <div>      Outcome:      Explain the installation and removal of fasteners.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe methods of removing broken fasteners and tools and thread reconditioning.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the theory of tensioning.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe methods of tensioning.</div> <bR> <div> Module 5:     Grinders and saws</div> <div> Learning Objectives:</div> <div> A.  Grinders</div> <div>      Outcome:      Describe the safe use and maintenance of grinders.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the safety rules pertaining to offhand grinder use.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the operation, types, parts and application of offhand grinders.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe grinding wheel selection, installation and maintenance procedures.</div> <div> B.  Power Saws</div> <div>      Outcome:        Describe metal and wood cutting saws used in industry.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe power hacksaws, their operation, application and attachments.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe band saws, their operation, application and attachments.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe abrasive cut-off saws, their operation, application and attachments.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe chainsaws, their operation, application and attachments.</div> <bR> <div> Module 6:     Machining</div> <div> Learning Objectives:</div> <div> A.  Drilling</div> <div>      Outcome:      Describe the procedures for operating drilling machines.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe types, parts and applications of drilling machines.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe holding devices for machines and tools.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe drilling tools and their applications.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the operation, speeds and feeds of drilling machines.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe care and maintenance of drilling tools.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe care and maintenance of drilling machines.</div> <div> B.  Milling</div> <div>      Outcome:     Describe the safe use and maintenance of milling machines.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe types, parts and applications of milling machines.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe milling tools and accessories and their applications.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the operation, speeds and feeds of milling machines.</div> <div> C.  Lathe Construction and Accessories</div> <div>      Outcome:     Describe the sizing, parts, accessories and attachments of lathe types.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe lathe safety.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the construction of lathes.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe work holding devices.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe lathe accessories.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe tool holding devices.</div> <div> D.  Lathe Operations</div> <div>      Outcome: Describe the safe use and maintenance of engine lathes.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain cutting and forming tools and sharpening procedures.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe lathe turning operations.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe lathe boring operations.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe lathe threading operations.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe lathe surface finishing operations.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe lathe maintenance.</div> <div> E.  Tapers</div> <div>      Outcome: Apply taper systems to machining operations.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe taper applications and installation of tapers.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe manufacture and repairs of tapers.</div> <div> F.  Machine Cutting Fluids</div> <div>      Outcome:  Apply lubricants to reduce friction and increase efficiency.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe functions of cutting fluids.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe applications for cutting fluids.</div> <bR> <div> Module 7:     Metallurgy</div> <div> Learning Objectives:</div> <div> A.  Metallurgy</div> <div>      Outcome:      Select the correct type of metal for an application.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the physical properties of metals.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe metal manufacturing processes.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe types and classifications of metals.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the heat treatment of metals.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain tensile and hardness testing of metals.</div> <bR> <div> Module 8:     Machine alignment</div> <div> Learning Objectives:</div> <div> A.  Grouting, Levelling, and Anchoring </div> <div>      Outcome: Describe machine levelling and grouting procedures.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe Levelling tools, equipment and procedures</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Explain the types, purposes and methods of grouting.</div> <div> B.  Rim and Face Shaft Alignment</div> <div>      Outcome: Align two machine shafts using the rim and face method.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">List the reasons for aligning machine shafts.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe pre-alignment procedures</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe machine shaft alignment procedures with regards to the rim and face method of shaft alignment.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Determine the alignment corrections required to align two machine shafts in the vertical plane, using the rim and face formula method.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Determine the alignment corrections required to align two machine shafts in the horizontal plane, using the rim and face formula method.</div> <bR> <div> Module 9:     Rigging</div> <div> Learning Objectives:</div> <div> A.  Rigging Procedures</div> <div>      Outcome:     Describe rigging and hoisting equipment and procedures.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the construction of wire rope.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the construction and use of steel and fibre slings.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe hoisting equipment hardware.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe construction and use of chain and chain slings.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe the construction of fibre rope and the purpose and use of knots.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Estimate the weight of various objects when given the size, shape and material.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe hand-rigging equipment.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe standard hand signals used for rigging and hoisting operations.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Describe hoisting and load moving procedures.</div> <div> B.  Cranes and Hoists </div> <div>      Outcome: Use cranes and hoists for lifting and moving objects.</div> <div>      1.   Describe the types of mobile cranes.</div> <div>      2.   Describe the set up and safety procedures for mobile cranes.</div> <div>      3.   Describe the electric overhead traveling cranes.</div> <div>      4.   Describe electric overhead traveling crane inspection procedures.</div> <bR> <div> Module 10:     Trade Math</div> <div> Learning Objectives:</div> <div> A.  Manipulation of Numbers, Fractions and Decimals</div> <div>      1.   Explain fractions including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">common</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">proper</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">decimal</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">improper</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">lowest common denominator</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">lowest term of fraction</div> <div>      2.   Explain and perform basic calculations including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">adding</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">multiplying</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">subtracting</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">dividing</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">signs of operation</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">fractions to decimals (vise versa)</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">mixed numbers</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">positive/negative number</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">rounding off</div> <div> B. Order of Operations</div> <div>    1.    Explain the usage of mathematics operations and tables including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">the symmetry property</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">the addition property</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">the subtraction property</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">the division property</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">the multiplication property</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">the order of operation property</div> <div> C. Tables</div> <div>    1.    Explain the use of tables including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">squares</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">cubes</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">square roots</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">cube roots</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">area of circle</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">chord tables</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">chart and graph tables</div> <div>    2.    Perform necessary calculations.</div> <div> D. Measurement and Conversions</div> <div>    1.    Explain Imperial and ISO systems including:</div> <div>          a)    Terminology of the units for</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">linear</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">area</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">volume</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">fluid capacity</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">mass</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">temperature</div> <div>          b)    Flexibility of the units</div> <div>    2.    Calculate ISO - Imperial conversions.</div> <div> E. Ratio and Proportion</div> <div>    1.    Explain and demonstrate usage of ratio and proportion calculations including extremes and means.</div> <div>    2.    Explain and calculate pulley and gear systems including:</div> <div>          a)    Simple pulleys and gear trains</div> <div>          b)    Compound pulley, spur and worm gear systems</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">speeds</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">diameters</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">teeth</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">surface speed per minute</div> <div> F. Calculating Percent</div> <div>    1.    Explain and demonstrate the usage of percentage calculations including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">decimal fractions</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">decimal numbers</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">fractions</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">by ratio and proportion</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">by fractions and multiplication</div> <div> G.  Circles</div> <div>      1.    Explain circle geometry including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">radius</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">diameter</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">circumference</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">area</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">chords - circle layout</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">arcs</div> <div> H.  Triangle Terminology and Special Triangles</div> <div>      1.    List the types of triangles and explain their differences including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">isosceles</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">right</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">equilateral</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">oblique</div> <div>      2.    Explain and perform right angle trigonometry including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">right angle</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">sine</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">cosine</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">tangent</div> <div>      3.    Explain and apply the Pythagorean theorem.</div> <div>      4.    Explain and apply special triangles including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">30? 60? 90</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">45? 45? 90</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">3 - 4 - 5</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">5 - 12 - 13</div> <div>      5.    Using special triangles as similar triangles for the following:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">problems involving squares and hexagons</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">problems involving hole locations</div> <div> I.  Surface Speed</div> <div>      1.    Explain SFM and MPM.</div> <bR> <div> Module 11:     Applied Print Reading</div> <div> Learning Objectives:</div> <div> A.   Introduction to Print Reading</div> <div>      1.    Describe the types of lines and explain their applications on mechanical component prints and sketches including:</div> <div>            a)     Visible and centre lines</div> <div>            b)     Dashed or hidden lines</div> <div>            c)     Dimension, extension and leader lines</div> <div>      2.    List and describe proper print terminology and dimensioning methods including:</div> <div>            a)     Dimensioning</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Arrowheads and dimensions inside extension lines</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Leader lines</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Arrowheads outside and dimensions inside extension lines</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Arrowheads and dimensions outside the extension lines</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Arrowheads inside and dimensions outside the extension lines</div> <div>          b)     Dimensioning tapers and angles</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Amount of taper</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Large or small diameter</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Length of taper</div> <div>          c)     Dimensioning holes, circles, chamfers, arcs, threads, countersinks, drills, bores, spotfacing and radii</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Methods and their applications</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Notes on prints and drawings</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Abbreviations on prints and drawings</div> <div>    3.    Explain the purpose of dual dimensioning on prints.</div> <div> B. Isometric and Orthographic Views</div> <div>    1.    Identify and describe isometric and orthographic views including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">6 views and their relative positions</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">The "key" view</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">The three common views</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Sketching various views</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Uses of two view projection</div> <div>    2.    Perform sketching and dimensioning of orthographic and isometric views.</div> <div>    3.    Perform and explain estimating dimensions.</div> <div> C  Sectional Views</div> <div>    1.    Explain and identify purpose of sectional views.</div> <div>    2.    Describe full and half sectional views.</div> <div>    3.    Identify and explain cutting plane and symmetry.</div> <div>    4.    Explain and describe method of indicating cutting plane lines.</div> <div>    5.    Identify sectional lines including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">general purpose and cast iron</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">steel, brass, bronze and aluminum</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">full and half sectional views</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">adjacent parts</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">removed and revolved sections</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">material symbols</div> <div>    6.    Identify parts not requiring section lines including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">pins</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">rivets</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">screws</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">other</div> <div>    7.    Explain and identify conventional break methods including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">for round and rectangular objects</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">purpose of such breaks</div> <div> D. Commercial Shape</div> <div>    1.    Identify and sketch commercial shapes.</div> <div>    2.    List the methods of identifying steel and non-ferrous metals including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">round</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">hex</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">octagon</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">square</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">rectangular</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">pipe</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">angle</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">I-beams0</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">U-channel</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">H-beam</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">T-bars</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">synthetics</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">hollow structural steel</div> <div> E. Fasteners</div> <div>    1.    Identify thread, fastener, keys, etc., and other fastener symbols on prints including:</div> <div>          a)     Semi-conventional representation</div> <div>    2.    Perform sketching of thread, terminology, fastener, keys and other fastener symbols as follows:</div> <div>          a)     Thread specifications</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">and number of threads</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">thread series</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">external or internal</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">class of fit</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">hand of thread</div> <div>          b)     Terminology</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">blind hole</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">tap drill sizes</div> <div>          c)     Fasteners</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">head and point sizes</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">fastener specifications</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">finished and semi-finished</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">types of threaded fasteners</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">styles of head recesses</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">types of non-threaded fasteners</div> <div>          d)     Keys, keyways, and keyseats</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Types and their specifications on prints</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Sketching keyways and keyseats</div> <div>          e)     Other fasteners</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Washers, nuts and pins</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Springs and rivets</div> <div> F. Applied Print Reading</div> <div>    1.    Identify and interpret limits, fits, and tolerances of non-ferrous metals and synthetic materials including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Definitions</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Applications</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Symbols</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Accumulation of tolerances</div> <div>    2.    Interpret and identify working drawings from sketches including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Title block</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Notes and dimensioning</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Detail and assembly sketches</div> <div>    3.    Identify and interpret surface finishes.</div> <bR> <bR> <div> <B>SECOND PERIOD TECHNICAL TRAINING FOR MILLWRIGHT TRADE COURSE OUTLINE</B></div> <div> Module 1:     Gasket</div> <div> Learning Objectives:</div> <div> A.  Gaskets</div> <div>      Outcome:      Describe the installation and maintenance of gaskets used in industrial machinery.</div> <div>      1.   Describe the safety rules and precautions applicable to the installation, removal and replacement of gaskets.</div> <div>      2.   Describe the types of gasket joints common in industry.</div> <div>      3.   List the types and applications of various kinds of gasket material.</div> <div>      4.   Describe joint disassembly, and gasket removal techniques.</div> <bR> <div> Module 2:     Bearings and Seals</div> <div> Learning Objectives:</div> <div> A.  Anti-Friction Bearing Classification and Identification</div> <div>      Outcome:      Select appropriate anti-friction bearings for specified applications.</div> <div>      1.   Identify the type, parts and functions of common anti-friction bearings.</div> <div>      2.   Describe the type, size and features of anti-friction bearings from the bearing code.</div> <div> B.  Anti-Friction Bearing Removal and Installation</div> <div>      Outcome:      Describe the replacement of anti-friction bearings.</div> <div>      1.   Describe the various procedures used to remove anti-friction bearings.</div> <div>      2.   Determine the correct shaft and housing sizes required to provide the correct fit to the anti-friction bearing.</div> <div>      3.   Describe the preparations required before mounting anti-friction bearings.</div> <div>      4.   Describe the drive or press-on methods of mounting anti-friction bearings.</div> <div>      5.   Describe the oil injection and hydraulic nut methods of mounting anti-friction bearings.</div> <div>      6.   Describe the various hot mounting procedures used to install anti-friction bearings.</div> <div>      7.   Describe the procedures for setting internal clearances in anti-friction bearings.</div> <div> C.  Plain Bearings      Outcome:      Describe the application, installation and remanufacture of plain bearings.</div> <div>      1.   Describe the construction, function and application of plain bearings.</div> <div>      2.   Describe the characteristics of the common plain bearing materials.</div> <div>      3.   Describe the installation of plain bearings.</div> <div>      4.   Describe appropriate safety measures applicable to Babbitt pouring.</div> <div>      5.   Describe Babbitt pouring and fitting procedures.</div> <div> D.  Bearing Maintenance</div> <div>      Outcome:    Reduce the frequency of bearing failures.</div> <div>      1.   Describe the symptoms of bearing failure.</div> <div>      2.   Describe the causes of bearing failure.</div> <div>      3.   Describe bearing inspection methods.</div> <div>      4.   Describe bearing lubrication methods.</div> <div>      5.   Describe bearing maintenance procedures.</div> <div> E.  Bearing Seals and Pillow Blocks</div> <div>      Outcome:    Describe the characteristics and applications of bearing seals and pillow blocks.</div> <div>      1.   Describe the various types and applications of bearing seals</div> <div>      2.   Describe the various types and uses of pillow blocks</div> <bR> <div> Module 3:     Power Transmission</div> <div> Learning Objectives:</div> <div> A.  Couplings</div> <div>      Outcome:    Describe the types, application, replacement and maintenance of couplings.</div> <div>      1.   Describe types and characteristics of rigid couplings.</div> <div>      2.   Describe types and characteristics of flexible couplings.</div> <div>      3.   Describe types and characteristics of special purpose couplings.</div> <div>      4.   Describe various coupling applications.</div> <div>      5.   Describe coupling removal and installation procedures.</div> <div>      6.   Describe coupling maintenance procedures.</div> <div> B.  Clutches and Brakes</div> <div>      Outcome:    Describe the types, applications, replacement and maintenance of clutches and brakes.</div> <div>      1.   Describe the types, principles of operation and applications of mechanical clutches.</div> <div>      2.   Describe the types, principles of operation and applications of hydraulic clutches.</div> <div>      3.   Describe the types, principles of operation and application of electric clutches.</div> <div>      4.   Describe the types, principles of operation and applications of special purpose clutches.</div> <div>      5.   Describe the methods of actuating clutches.</div> <div>      6.   Describe clutch selection, installation and maintenance procedures.</div> <div>      7.   Describe the types and principles of operation of brakes.</div> <div> C. Shafting, Fits and Accessories</div> <div>    Outcome:     Describe shafts, soft materials and accessories.</div> <div>    1.    Describe the types and applications of keys and splines.</div> <div>    2.    Describe the types and applications of locking devices used with shafting.</div> <div>    3.    Describe the types, uses, selection and characteristics of shafting.</div> <div>    4.    Describe the system of fits for shafting and hubs.</div> <div> D. Power Transmission--Belts</div> <div>    Outcome:     Identify and describe installation and maintenance procedures for belt power transmissions systems.</div> <div>    1.    Describe the types, construction and applications of V-belts.</div> <div>    2.    Describe V-belt installation and maintenance procedures.</div> <div>    3.    Describe the type, function and applications of synchronous belts.</div> <div>    4.    Describe synchronous belt installation and maintenance procedures.</div> <div>    5.    Describe the types, construction, application and maintenance of sheaves and pulleys.</div> <div>    6.    Describe the types, construction and application of flat belts.</div> <div>    7.    Describe flat belt installation maintenance procedures.</div> <div> E. Power Transmission--Chain</div> <div>    Outcome:     Identify and describe installation and maintenance procedures for chain power transmission systems.</div> <div>    1.    Describe the type, construction and application of power transmission chain.</div> <div>    2.    Describe power transmission chain standards and selection criteria.</div> <div>    3.    Describe the installation and maintenance procedures for power transmission chains.</div> <div>    4.    Describe the types and applications of chain sprockets.</div> <div>    5.    Describe chain sprocket mounting, removal and maintenance procedures.</div> <div> F. Gearing Fundamentals </div> <div>    Outcome:     Explain the fundamental terminology and characteristics of gears.</div> <div>    1.    Explain gear terminology.</div> <div>    2.    Describe the characteristics of various types of gears.</div> <div>    3.    Describe the characteristics of various gear systems.</div> <div> G. Gear Installation and Maintenance</div> <div>    Outcome:      Describe the installation, maintenance and overhaul procedures for gears and gearboxes.</div> <div>    1.    Describe methods of checking the mesh patterns on mating gears.</div> <div>    2.    Describe methods of setting and checking the backlash on mating gears.</div> <div>    3.    Describe gearbox installation.</div> <div> H.  Variable Speed Power Transmission Devices</div> <div>      Outcome:      Describe the installation and maintenance procedures for variable speed Power Transmission Devices</div> <div>      1.   Describe the construction, application and maintenance of belt type, variable speed units.</div> <div>      2.   Describe the construction, application and maintenance of chain type, variable speed units.</div> <div>      3.   Describe construction, application and maintenance of hydraulic type, variable speed units</div> <bR> <div> Module 4:     Alignment</div> <div> Learning Objectives:</div> <div> A.  Cross Dial Alignment</div> <div>      Outcome:      Align two machines using either the cross dial method or the reverse dial method.</div> <div>      1.   Explain the relationship between rim dial readings and misalignment.</div> <div>      2.   Determine the alignment corrections required to align two machine shafts in the vertical plane, using the cross dial graphical method.</div> <div>      3.   Determine the alignment corrections required to align two machine shafts in the horizontal plane using the cross dial graphical method.</div> <div>      4.   Calculate the alignment corrections required to align two machine shafts in the vertical plane, using the cross dial formulae method.</div> <div>      5.   Calculate the alignment corrections required to align two shafts in the horizontal plane, using the cross dial formula method.</div> <bR> <div> Module 5:     Reciprocating Compressors</div> <div> Learning Objectives:</div> <div> A.  Compressor Fundamentals</div> <div>      Outcome:      Describe the fundamentals of compressors.</div> <div>      1.   Explain gas theory and gas law.</div> <div>      2.   Describe compressor applications.</div> <div>      3.   Describe compressor classification methods.</div> <div>      4.   Identify reciprocating compressor components.</div> <div>      5.   Explain the basic compressor system.</div> <div>      6.   Describe basic compressor terminology.</div> <div> B.  Repair of Compressor Stationary Components</div> <div>      Outcome:      Explain installation and repair of compressor stationary components.</div> <div>      1.   Describe frame/crankcase and foundation inspection and repair methods.</div> <div>      2.   Describe the types, inspection and repair of compressor bearings.</div> <div>      3.   Describe the inspection and repair procedures for cylinders.</div> <div> C.  Repair of Compressor Moving Components</div> <div>      Outcome:       Explain reciprocating compressor component inspection and repair.</div> <div>      1.   Describe the inspection and repair procedures for crankshafts.</div> <div>      2.   Describe the types, inspection and repair of connecting rods.</div> <div>      3.   Describe the installation, inspection and repair of crossheads.</div> <div>      4.   Describe the function, inspection and reconditioning procedures of pistons and piston rods.</div> <div> D.  Repair of Compressor Valves and Gas Sealing</div> <div>      Outcome:       Describe reciprocating compressor valves and gas sealing inspection and repair.</div> <div>      1.   Describe the types, inspection and repair of compressor valves.</div> <div>      2.   Describe the types, inspection and repair of piston rod packing.</div> <div> E.  Compressor Servicing</div> <div>      Outcome:       Explain reciprocating compressor servicing.</div> <div>      1.   Describe function and components of internal and frame lubrication systems.</div> <div>      2.   Describe function and components of external frame lubrication systems.</div> <div>      3.   Describe types of air filtration.</div> <div>      4.   Describe types of compressor cooling systems.</div> <div>      5.   Describe types of failure analysis techniques.</div> <div> F.  Compressor Overhaul and Start-up Procedures</div> <div>      Outcome:       Explain reciprocating compressor overhaul and start-up procedures.</div> <div>      1.   Explain the safety in regards to reciprocating compressors.</div> <div>      2.   Explain the importance of manufacturer specifications and manuals.</div> <div>      3.   Describe reciprocating compressor dismantling and reassembly procedures.</div> <div>      4.   Describe compressor start-up procedures.</div> <bR> <div> Module 6:     Cutting and Welding</div> <div> Learning Objectives:</div> <div> A.  Oxyacetylene Equipment and Procedures</div> <div>      Outcome:       Describe the equipment and procedures used when performing heating, cutting and brazing operations.</div> <div>      1.   Describe personal safety devices and procedures applicable to gas welding, cutting and heating operations.</div> <div>      2.   Describe the properties and storage of gases used for welding purposes.</div> <div>      3.   Describe oxyacetylene components and common routine maintenance procedures.</div> <div>      4.   Describe general set-up procedures of oxyacetylene equipment.</div> <div>      5.   Describe oxyacetylene welding procedures.</div> <div>      6.    Describe oxyacetylene cutting procedures.</div> <div>      7.    Describe propane heating procedures and the use of temperature indicators.</div> <div> B.  Electric Arc Welding</div> <div>      Outcome:    Describe the procedures and equipment used in electric arc welding operations.</div> <div>      1.    Describe personal safety devices and procedures applicable to electric arc welding operations.</div> <div>      2.    Describe types of electric arc welding machines.</div> <div>      3.    Describe types and applications of electric arc welding electrodes.</div> <div>      4.    Explain electric arc welding procedures.</div> <bR> <div> Module 7:     Lubrication</div> <div> Learning Objectives:</div> <div> A. Lubrication</div> <div>      Outcome:    Describe the use of lubricants in industry.</div> <div>      1.    Explain the characteristics of friction.</div> <div>      2.    Describe the general characteristics of oil.</div> <div>      3.    Explain lubrication theory.</div> <div>      4.    Describe the types of oil and application of each type.</div> <div>      5.    Describe the various oil lubrication systems and their applications.</div> <div>      6.    Describe the properties and applications of the various types of greases.</div> <div>      7.    Describe the various grease lubrication systems and their applications.</div> <div>      8.    Describe the characteristics and application of dry solid lubricants.</div> <bR> <div> Module 8:     Advanced Trade Math and Review</div> <div> Learning Objectives:</div> <div> A.   Review of Section Material</div> <div>      1.    Demonstrate knowledge of first period material including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Systems of measurement</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Manipulation of formulae and equations</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Ratio and proportion</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Percentages</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Surface speed - increase/decrease</div> <div> B.   Solving Related Trade Calculations</div> <div>      1.    Calculate areas, volumes and capacities including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Rectangular</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Parallelogram</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Circular</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Triangular</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Cylindrical</div> <div> C.   Mechanics of Simple Machines</div> <div>      1.   List and explain simple machine applications including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Levers</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Pulleys</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Screw jack</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Inclined plane</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Wheel and axle</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Gear trains</div> <div> D.  Atmospheric Pressure and Gas Laws</div> <div>      1.   List atmospheric pressure and gas laws, explain their meanings and application principles including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Barometer</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Boyle's Law</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Venturi principle</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Pascal's Law</div> <div> E.  Coefficient of Expansion</div> <div>      1.   List and explain the amount of thermal expansion or contraction that takes place with various materials including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Ferrous</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Non ferrous</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">synthetics</div> <div> F.  Alignment     1.   List and explain formula manipulation and calculations.</div> <bR> <div> Module 9:     Advanced Applied Print Reading</div> <div> Learning Objectives:</div> <div> A.  Review of Section One Print Reading</div> <div>      1.   Demonstrate knowledge of first period material.</div> <div> B.  Welding Specifications</div> <div>      1.   Identify and explain welding specifications and symbols.</div> <div>      2.   Identify and explain welding types including fillet and groove.</div> <div>      3.   Explain and identify welding joints including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Butt</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Lap</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Corner</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Tee</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Edge</div> <div> C.  Practical Application of Print Theory</div> <div>      1.   Demonstrate an ability to read, sketch and interpret prints pertaining to the trade including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Auxiliary views</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Partial views</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Assembly drawings</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Revolved and removed sections</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Pipe threads</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Structural steel shapes</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Gears and gear trains</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Rolling element bearings</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Couplings and clutches</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Castings</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Single line drawings</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Compressors</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Gear boxes</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Demonstrate an ability to interpret gear box and compressor drawings.</div> <bR> <div> <B>THIRD PERIOD TECHNICAL TRAINING FOR MILLWRIGHT TRADE COURSE OUTLINE</B></div> <div> Module 1:     Hydraulic and Pneumatics</div> <div> Learning Objectives:</div> <div> A.   Introduction To Hydraulics</div> <div>      Outcome:     Describe the fundamentals of power hydraulics.</div> <div>      1.    Describe hydraulic system functions.</div> <div>      2.    Draw and explain a simple hydraulic circuit.</div> <div>      3.    Draw and interpret basic hydraulic circuits.</div> <div>      4.    Explain the principles of hydraulic pressure and force.</div> <div>      5.    Explain the principles of flow.</div> <div>      6.    Explain hydraulic energy, work, power and efficiency.</div> <div> B.  Hydraulic Valves</div> <div>      Outcome:     Describe the function and application of hydraulic valves.</div> <div>      1.    Explain the application, functions and operating principles of pressure control valves.</div> <div>      2.    Explain the application, function and operating principles of directional control valves.</div> <div>      3.    Explain the application, function and operating principles of flow control valves.</div> <div>      4.    Explain the application, function and operating principles of stack valves and cartridge valves.</div> <div>      5.    Explain the application, function and operating principles of proportional and servo valves.</div> <div> C.  Hydraulic Pumps and Actuators</div> <div>      Outcome:     Explain the application, function and operating principles of hydraulic pumps and actuators.</div> <div>      1.    List the types of hydraulic pumps and explain the operating principles, maintenance and applications of piston pumps.</div> <div>      2.    Explain the operating principles, maintenance and applications of the various types of vane pumps.</div> <div>      3.    Explain the application, function and operating principles of gear pumps.</div> <div>      4.    Explain the applications, functions and operating principles of linear actuators.</div> <div>      5.    Explain the application, function and operating principles of rotary actuators.</div> <div> D. Accessories, Fluids and Seals</div> <div>    Outcome:          Describe accessories, fluids and methods of sealing these fluids in hydraulic systems.</div> <div>    1.     Describe the characteristics, applications and installation procedures for various seals used in hydraulic components.</div> <div>    2.     Describe the methods used to specify particulate fluid contamination.</div> <div>    3.     Describe the types, purpose, application and methods of specifying filters used in hydraulic systems.</div> <div>    4.     Describe the types, purpose and application of accumulators.</div> <div>    5.     Describe the types, purpose and application of reservoirs.</div> <div>    6.     Describe the types and properties of hydraulic fluids.</div> <div> E. Troubleshooting and Maintenance</div> <div>    Outcome:          Describe maintenance and troubleshooting of hydraulic systems.</div> <div>    1.     Describe open and closed loop circuits.</div> <div>    2.     Describe maintenance and troubleshooting of conventional circuits</div> <div>    3.     Describe basic troubleshooting of electro-hydraulic systems.</div> <div> F. Pipe</div> <div>    Outcome:          Describe fluid conductors and installation techniques.</div> <div>    1.     Describe pipefitting and installation techniques.</div> <div>    2.     Describe tube, tube fittings and installation techniques.</div> <div>    3.     Describe flexible hose, fittings and installation techniques.</div> <div>    4.     Describe soldering.</div> <div> G. Valves</div> <div>    Outcome:          Describe the construction, operation, maintenance and repair of various kinds of fluid control valves.</div> <div>    1.     Describe valve types, construction, application and operation of valves.</div> <div>    2.     Describe valve control methods and equipment.</div> <div>    3.     Describe valve overhaul, maintenance and test procedures for valves.</div> <div> H. Pneumatic Systems</div> <div>    Outcome:          Explain pneumatic systems used in industrial applications.</div> <div>    1.     Describe the safety procedures necessary when working with pneumatics.</div> <div>    2.   Describe the basic pneumatic system.</div> <div>    3.   Describe pneumatic systems, pneumatic valves, and schematics.</div> <div>    4.   Describe pneumatic actuators.</div> <div>    5.   Describe pneumatic maintenance procedures.</div> <bR> <div> Module 2:     INDUSTRIAL REFRIGERATION AND HEAT EXCHANGERS</div> <div> Learning Objectives:</div> <div> A.  Industrial Refrigeration</div> <div>      Outcome:      Describe the operation, basic maintenance and safety aspects related to industrial refrigeration systems.</div> <div>      1.   List and explain the basic principles that apply to the vapour compression cycle and apply these to the operation of the cycle.</div> <div>      2.   List and briefly explain the various components, refrigerants, oils and accessories of a vapour compression cycle.</div> <div>      3.   Briefly explain the control of refrigeration systems.</div> <div>      4.   Describe flooded systems and some common service and equipment maintenance.</div> <div>      5.   Describe liquids overfeed systems and some common service and equipment maintenance.</div> <div>      6.   Describe centrifugal systems and some common service and equipment maintenance.</div> <div>      7.   Describe gas plant systems and some common service and equipment maintenance.</div> <div>      8.   Describe absorption systems and some common service and equipment maintenance.</div> <div> B.  Heat Exchangers</div> <div>      Outcome:      Describe the operation and maintenance of heat exchangers.</div> <div>      1.   Describe the principles of heat exchange.</div> <div>      2.   Describe types and construction of heat exchangers.</div> <div>      3.   Explain troubleshooting, maintenance and repairs of heat exchangers.</div> <div> C.  Insulation </div> <div>      Outcome:      Explain the use of insulation.</div> <div>      1.   List and describe types of insulating materials.</div> <div>      2.   List the hazards of some insulating materials and explain hazard prevention methods.</div> <div>      3.   Describe the insulating values of various insulating materials.</div> <div>      4.   Describe insulation application techniques.</div> <div>      5.   Explain the purpose of lagging (cladding).</div> <bR> <div> Module 3:     Explosive and Air Tools</div> <div> Learning Objectives:</div> <div> A.  Air Tools</div> <div>      Outcome:      Explain the use and care of air tools in industry. Explain control components as used in industry.</div> <div>      1.   Describe safe operation of air tools.</div> <div>      2.   Explain and describe the components and principles of air tools showing examples.</div> <div>      3.   Describe the maintenance and storage of air tools.</div> <div>      4.   Describe control components.</div> <div> B.  Explosive Actuated Tools</div> <div>      Outcome:      Identify and describe explosive actuated tools, power loads and fasteners.</div> <div>      1.   Differentiate between high and low velocity explosive actuated tools.</div> <div>      2.   Describe explosive actuated tool power loads (low and high velocity), power load strength and safety requirements.</div> <div>      3.   Describe explosive actuated tool fasteners, accessories and applications.</div> <div>      4.   Assess base material suitability and related fastening requirements.</div> <div>      5.   Describe explosive actuated system safety, firing procedure and tool maintenance.</div> <bR> <div> Module 4:     Compressors and Fans</div> <div> Learning Objectives:</div> <div> A.  Screw Compressors and Lobe Blowers</div> <div>      Outcome:      Describe the principles, components and maintenance of screw and lobe compressors.</div> <div>      1.   Describe types and operating principles of screw compressors.</div> <div>      2.   Describe screw compressor components and accessories.</div> <div>      3.   Describe maintenance, troubleshooting and overhaul of screw compressors.</div> <div>      4.   Describe types and operating principles of lobe compressors.</div> <div>      5.   Describe lobe compressor components and accessories.</div> <div>      6.   Describe maintenance, troubleshooting and overhaul of lobe compressors.</div> <div> B.  Vane and Liquid Compressors</div> <div>      Outcome:      Describe principles, components and maintenance procedures for vane and liquid ring compressors.</div> <div>      1.   Describe types and operating principles of sliding vane compressors.</div> <div>      2.   Describe sliding vane components and accessories.</div> <div>      3.   Describe maintenance, troubleshooting and overhaul of sliding vane compressors.</div> <div>      4.   Describe types and operating principles of liquid ring compressors.</div> <div>      5.   Describe liquid ring compressor components and accessories.</div> <div>      6.   Describe maintenance, troubleshooting and overhaul of liquid ring compressors.</div> <div> C.  Dynamic Compressors </div> <div>      Outcome:        Describe principles, components and maintenance of centrifugal flow compressors and axial flow compressors.</div> <div>      1.   Describe types and operating principles of centrifugal flow compressors.</div> <div>      2.   Describe centrifugal flow compressor components and accessories.</div> <div>      3.   Describe types and operating principles of axial flow compressors.</div> <div>      4.   Describe axial flow compressor components and accessories.</div> <div>      5.   Describe maintenance, troubleshooting and overhaul of axial flow compressors.</div> <div> D.  Fans</div> <div> Outcome:        Describe principles, components and maintenance for fan, components and accessories.</div> <div>      1.   Describe types and operating principles of fans.</div> <div>      2.   Describe fan components and accessories.</div> <div>      3.   Describe maintenance, troubleshooting and overhaul of fans.</div> <bR> <div> Module 5:     Dryers</div> <div> Learning Objectives:</div> <div> A.  Gas and Air Dryers</div> <div>       Outcome:        Explain the use and care of air and gas dryers in industry.</div> <div>      1.   Explain safety of gas dryers.</div> <div>      2.   Explain the principles of air and gas dryers.</div> <div>      3.   Describe types of air and gas dryers.</div> <div>      4.   Describe dryer maintenance and overhaul.</div> <bR> <div> Module 6:     Alignment and Survey</div> <div> Learning Objectives:</div> <div> A.  Laser Shaft Alignment </div> <div>      Outcome:        Describe how to use laser equipment to align machine shafts and bores.</div> <div>      1.   Review safety, rim and face and cross dial shaft alignment.</div> <div>      2.   Explain the basic principles of laser equipment used for shaft alignment.</div> <div>      3.   Describe the use of laser systems to align bores.</div> <div> B.  Optical Levelling and Alignment</div> <div>      Outcome:        Describe optical leveling and alignment procedures.</div> <div>      1.   Describe optical leveling and alignment instruments.</div> <div>      2.   Describe optical leveling procedures.</div> <div>      3.   Describe optical alignment procedures.</div> <div>      4.   Describe tight wire alignment procedures.</div> <div> C.  Machine Leveling</div> <div>      Outcome:    Describe how to install machinery at the correct location and elevation using laser equipment.</div> <div>      1.   Review safety, grouting and leveling.</div> <div>      2.   Describe types of laser leveling equipment.</div> <div>      3.   Describe laser leveling applications and procedures.</div> <bR> <div> Module 7:     COMPUTERS IN INDUSTRY</div> <div> Learning Objectives:</div> <div> A.  Information Gathering, Computers and Catalogues </div> <div>      Outcome:    Use Internet, computers or catalogues to access equipment critical information.</div> <div>      1.   Describe accessing critical equipment information using Internet, computers and catalogues.</div> <div> B.  Managed Maintenance Systems </div> <div>      Outcome:    Describe computer maintenance management systems.</div> <div>      1.   Use software applications for industrial maintenance and inventory records.</div> <div>      2.   Use software applications for vibration analysis and predictive maintenance.</div> <div>      3.   Use software applications for industrial process control.</div> <bR> <div> Module 8:     Non-Destructive Testing</div> <div> Learning Objectives:</div> <div> A.  Non-Destructive Testing</div> <div>      Outcome:    Explain non-destructive testing.</div> <div>      1.   Explain dye penetrate testing.</div> <div>      2.   Explain magnetic particle testing.</div> <div>      3.   Explain radiographic testing.</div> <div>      4.   Explain ultrasonic testing.</div> <div>      5.   Explain eddy current testing.</div> <bR> <div> Module 9:     Electrical</div> <div> Learning Objectives:</div> <div> A.  Electrical Principles      The content of the Electrical section in this course outline, is not to suggest a Journeyman Millwright should complete tasks normally performed by Journeyman Electricians. The intent is to provide the Millwright with enough electrical knowledge so that safe decisions may be made when working on or around electrical equipment.</div> <div>      Outcome:     Describe the basic principles of electricity and electromagnetism.</div> <div>      1.    Describe the basic principles of electricity.</div> <div>      2.    Explain the principles of magnetism and electromagnetism.</div> <div>      3.    Describe the types of electric current, phases and cycles.</div> <div>      4.    Explain the mathematical relationship between amps, volts, ohms and watts.</div> <div> B.  Practical Electricity</div> <div>      Outcome:     Describe practical applications of electrical principles, identify safety problems, solve basic electrical problems and interpret basic electrical circuits.</div> <div>      1.    Explain the safety procedures applicable when working on electrical equipment.</div> <div>      2.    Identify potential electrical equipment hazards.</div> <div>      3.    Describe the use of circuit breakers, disconnects, overload heaters and fuses.</div> <div>      4.    Describe the principles and application of various electrical test meters.</div> <div>      5.    Describe basic wiring systems.</div> <div>      6.    Explain the purpose of electrical code.</div> <div>      7.    Describe using test meters for testing circuits.</div> <div>      8.    Describe electric motor replacement and maintenance procedures.</div> <bR> <div> Module 10:     Trade Math</div> <div> Learning Objectives:</div> <div> A.  Hydraulic, Electrical and Advanced Mechanical Calculations</div> <div>      1.    Demonstrate the ability to calculate and apply the following:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">mechanical advantage ratios</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">pressure, force and area relationships</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">intensifier</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">piston, rod areas</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">pump torque requirements</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">relief valve settings</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">cylinder sizing</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">speed and capacities</div> <div>      2.    Demonstrate the ability to calculate and apply the following:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Ohm's law</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">series and parallel circuits</div> <div>      3.    Demonstrate the ability to perform advanced mechanical calculations including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">surface speed</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">RPM</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">ratios</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">feed</div> <bR> <div> Module 11:     Applied Print Reading</div> <div> Learning Objectives:</div> <div> A.  Reading, Interpretation and Cross Reference of Drawings of the Various Systems</div> <div>      1.    Demonstrate an ability to read and interpret information contained on the various prints the Millwright is involved with including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Assembly drawings</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Installation drawings</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Sectional drawings</div> <div> B.  Reading Isometric of Orthographic Multi-view Sketches of Complete Systems</div> <div>      1.    Interpret isometric, orthographic multi-view sketches.</div> <bR> <div> <B>FOURTH PERIOD TECHNICAL TRAINING FOR MILLWRIGHT TRADE COURSE OUTLINE</B></div> <div> Module 1:     Prime Movers</div> <div> Learning Objectives:</div> <div> A.  Stationary, Industrial. Engine Fundamentals </div> <div>      Outcome:     Explain the working fundamentals of industrial stationary engines.</div> <div>      1.   Identify the major components of stationary industrial engines.</div> <div>      2.   Explain engine operating principles.</div> <div>      3.   Describe engine classifications methods.</div> <div> B.  Engine Component Identification and Repair</div> <div>      Outcome:     Inspect and repair the major components of stationary industrial engines.</div> <div>      1.   Explain the appropriate safety procedures applicable to stationary industrial engines.</div> <div>      2.   Describe disassembly and assembly procedures peculiar to stationary industrial engines.</div> <div>      3.   Describe the function, construction, inspection and repair of engine blocks and cylinder liners.</div> <div>      4.   Describe the function, construction, inspection and repair of the pistons and piston pins and piston rings.</div> <div>      5.   Describe the function, construction, inspection and repair of connecting rods, crankshafts, flywheels and harmonic balancers.</div> <div>      6.   Describe the function, construction, inspection and repair of camshafts, lifters and cam drives.</div> <div>      7.   Describe the function, construction, inspection and replacement of engine bearings.</div> <div>      8.   Describe the function, construction, inspection and repair of cylinder heads.</div> <div> C.  Engine Systems and Servicing</div> <div>      Outcome:     Perform required servicing and preventive maintenance procedures on stationary industrial engines.</div> <div>      1.   Describe the lubrication systems, function, operation, inspection and service.</div> <div>      2.   Describe the crankcase ventilation systems, function, operation, inspection and service.</div> <div>      3.   Describe the cooling systems, function operation, inspection and service.</div> <div>      4.   Describe the induction systems, functions, operation, inspection and service.</div> <div>      5.   Describe the ignition systems, function, operation, types, inspection and service.</div> <div>      6.   Describe the fuels and fuel systems, function, types, operation, inspection and service.</div> <div>      7.   Describe the starting systems, function, operation, types, inspection and service.</div> <div>      8.   Outline methods used in basic tune-up, trouble-shooting and failure analysis.</div> <div>      9.   State the purpose and methods of engine preventive maintenance programs.</div> <div>     10.  List the functions of sensors used in industrial engines.</div> <div> D. Engine Installation and Startup</div> <div>    Outcome:    Describe the procedures for installing and starting stationary industrial engines.</div> <div>    1.   State correct engine installation procedures.</div> <div>    2.   Explain engine start-up procedures and checks.</div> <div> E. Steam Turbines </div> <div>    Outcome:    Describe working principles, installation, start-up, maintenance and repair procedures for steam turbines.</div> <div>    1.   Explain the safety procedures applicable to steam turbines</div> <div>    2.   Describe the types, applications, advantages and disadvantages of steam turbines.</div> <div>    3.   Describe the working principles of steam turbines.</div> <div>    4.   Describe the function, inspection and maintenance of small steam turbine components and systems.</div> <div>    5.   Describe the function of large steam turbine components and systems.</div> <div>    6.   Describe disassembly/reassembly, inspection, servicing and maintenance procedures for large steam turbines.</div> <div>    7.   Describe installation and start-up procedures for steam turbines.</div> <div>    8.   Describe equipment related to the operation of steam turbines.</div> <div> F. Gas Turbines </div> <div>    Outcome: Describe working principles, installation, start-up, maintenance and repair procedures for gas turbines.</div> <div>    1.   Describe the applications, advantages and disadvantages of gas turbines.</div> <div>    2.   Describe the working principles of gas turbines.</div> <div>    3.   Describe the functions of gas turbine systems and components</div> <div>    4.   Describe inspection, servicing and maintenance procedures for gas turbines</div> <div>    5.   Describe installation and start-up procedures for gas turbines</div> <div> G. Governors</div> <div>    Outcome:    Describe the operating principles and maintenance procedures for the various types of governors used on industrial stationary engines and steam and gas turbines.</div> <div>    1.   Describe the application of governors with regards to industrial stationary engines, steam turbines and gas turbines.</div> <div>    2.   Describe the operating principles of mechanical and mechanical-hydraulic governors.</div> <div>    3.   Describe the operating principles of hydraulic governors.</div> <div>    4.   Describe the operating principles of electro-hydraulic governors.</div> <div>    5.   Describe the operating principles and adjusting procedures for over speed trip mechanisms.</div> <div>    6.   Describe diagnosis, maintenance and safety procedures for turbine and stationary engine governors.</div> <bR> <div> Module 2:     Vibration</div> <div> Learning Objectives:</div> <div> A.  Vibration Analysis</div> <div>      Outcome:     Explain causes of vibration and ways to detect what causes a machine to vibrate.</div> <div>      1.    Explain vibration using the associated terminology.</div> <div>      2.    Describe methods of measuring vibration.</div> <div>      3.    Describe how strobe lights are used to measure phase angles and check shaft rpm.</div> <div>      4.    Describe machine signature and its importance in vibration analysis.</div> <div>      5.    Explain the causes of vibration in rotating equipment.</div> <div>      6.    Explain basic vibration analysis.</div> <div>      7.    Explain the use of vibration analysis as a part of a predictive maintenance program.</div> <div>      8.    Describe solutions to vibration problems.</div> <div> B.  Balancing</div> <div>      Outcome:     Explain balancing methods.</div> <div>      1.    Describe causes of imbalance.</div> <div>      2.    Describe the types of imbalance.</div> <div>      3.    Define imbalance and balancing.</div> <div>      4.    Explain imbalance correction methods and considerations.</div> <div>      5.    Explain the single plane method of balancing.</div> <div>      6.    Explain the two-plane vector method of balancing.</div> <div> C.  Electrical Controls and Troubleshooting</div> <div>      The content of the Electrical section in this course outline is not to suggest a Journeyman Millwright should complete tasks normally performed by Journeyman Electricians. The intent is to provide the Millwright with enough electrical knowledge so that safe decisions may be made when working on or around electrical equipment.</div> <div>      Outcome:     Explain industrial control principles.</div> <div>      1.    Explain the safety procedures applicable to industrial controls.</div> <div>      2.    Describe troubleshooting techniques.</div> <div> D.  Industrial Controls: Schematics, Ladder Diagrams and Logic Control</div> <div>      Outcome:     Explain industrial control principles.</div> <div>      1.    Interpret electrical ladder diagrams and understand electrical troubleshooting techniques</div> <div>      2.    Interpret schematic diagrams for pneumatic control systems and explain troubleshooting techniques.</div> <div>      3.    Describe air logic control operation.</div> <bR> <div> Module 3:     Machine Leveling</div> <div> Learning Objectives:</div> <div> A.  Advance Alignment</div> <div>      Outcome:    Align and then purposely misalign a multiple chain of cold, non-rotating machines to a very high degree of accuracy with the expectation that the machines will shift, move and expand into an almost perfectly aligned state when running hot and loaded.</div> <div>      1.   Review safety, rim and face and cross dial shaft alignment.</div> <div>      2.   Explain the various techniques used to measure machine thermal and process movement.</div> <div>      3.   Demonstrate graphical solutions for solving multi-machine shaft alignment.</div> <bR> <div> Module 4:     Pumps</div> <div> Learning Objectives:</div> <div> A.  Dynamic Pump Selection </div> <div>      Outcome:    Explain the working principles and selection procedures for dynamic pumps.</div> <div>      1.   Explain dynamic pump principles.</div> <div>      2.   Explain the procedure for selecting dynamic pumps.</div> <div> B.  Dynamic Pump Construction</div> <div>      Outcome:    Explain the construction of dynamic pumps.</div> <div>      1.   Describe pump impeller styles.</div> <div>      2.   Describe types and applications of dynamic pumps.</div> <div>      3.   Describe pump and system components.</div> <div> C.  Positive Displacement Pumps </div> <div>      Outcome:    Explain the construction, selection and operation of positive displacement pumps.</div> <div>      1.   Explain positive displacements pump principles.</div> <div>      2.   Describe types and applications of reciprocating pumps.</div> <div>      3.   Describe types and applications of rotary positive displacement pumps.</div> <div>      4.   Describe pump and system components.</div> <div> D.  Pump Operation and Repair</div> <div>      Outcome:    Perform pump troubleshooting, maintenance and repair procedures.</div> <div>      1.   List conditions that affect pump operations.</div> <div>      2.   Describe pump maintenance and repair procedures.</div> <bR> <div> Module 5:     Mechanical Seals and Packing</div> <div> Learning Objectives:</div> <div> A.  Mechanical Seals </div> <div>      Outcome:       Describe the principles, inspection and replacement procedures for mechanical seals.</div> <div>      1.   Describe the working principles and components of mechanical seals.</div> <div>      2.   Describe the various types of mechanical seals.</div> <div>      3.   Describe the procedures for inspecting and replacing mechanical seals.</div> <div> B.  Compression Packing</div> <div>      Outcome:       Describe the principles, and inspection and replacement procedures for compression packing.</div> <div>      1.   Describe the working principles and components of compression packing.</div> <div>      2.   Describe the application of compression packing.</div> <div>      3.   Describe the procedure for re-packing pumps and valves.</div> <bR> <div> Module 6:     Conveyor Systems</div> <div> Learning Objectives:</div> <div> A.  Belt Conveyors</div> <div>      Outcome:       Describe the application, operation and maintenance of belt conveying systems.</div> <div>      1.   Describe general conveyor belt designs.</div> <div>      2.   Describe belting construction, joining and repair methods.</div> <div>      3.   Describe conveyor belt pulleys and drives.</div> <div>      4.   Describe conveyor belt carrying and return idlers.</div> <div>      5.   Describe maintenance and setup procedures for conveyor belts.</div> <div> B.  Chain, Bucket, and Screw Conveyors</div> <div>      Outcome:       Describe the application, operation and maintenance of various conveyor systems.</div> <div>      1.   Describe chain conveyor applications, construction, maintenance and repair.</div> <div>      2.   Describe bucket elevator applications, construction, maintenance and repair.</div> <div>      3.   Describe screw conveyor applications, construction, maintenance and repair.</div> <div>      4.   Describe pneumatic conveyor applications, construction, maintenance and repair.</div> <div>      5.   Describe vibrating and air slide conveyor application, construction, maintenance and repair.</div> <div> C.  Package Handling Roller Conveyors </div> <div>      Outcome:       Describe the construction, maintenance and repair of package roller conveyors and their accessories.</div> <div>      1.   Describe characteristics and construction of package handling roller conveyors.</div> <div>      2.   Describe repair and maintenance procedures for roller conveyors.</div> <div>      3.   Describe the accessories used with package handling roller conveyors.</div> <div>      4.   Describe repair and maintenance procedures for roller conveyor accessories.</div> <bR> <div> Module 7:     Planning and Scheduling</div> <div> Learning Objectives:</div> <div> A.  Maintenance Planning      Outcome:    Explain the planning of maintenance procedures for machine maximum uptime and safety.</div> <div>      1.   Describe estimating procedures.</div> <div>      2.   Explain purchasing procedures.</div> <div>      3.   Explain maintenance scheduling and record keeping.</div> <bR> <div> Module 8:     Trade Math</div> <div> Learning Objectives:</div> <div> A.  Hydrostatic head as Applied to Centrifugal Pumps</div> <div>      1.   Demonstrate and explain the usage of mathematics operation including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">psi to ft. of head</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">specific gravity</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">impeller diameters</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">gallons per minute</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">horsepower requirements</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">net. positive suction head</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">efficiencies</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">frictional losses</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">multi-stage pumps</div> <div> B.  Advanced Problem Solving</div> <div>      1.   Demonstrate advanced problem solving including:</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Alignment</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">slope triangles</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">graphs</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">formulae</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Hydraulics</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">horsepower requirements</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">gallons per minute</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">Torque/air winches</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">ft. lbs.</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">N.m</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">winding radius</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">brake capacity charts</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">mechanical advantages</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">compound machines</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">trig calculations</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">bolt circle layout</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">offsets</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom" HSPACE="0" VSPACE="0">alignment</div> <div> <IMG BORDER="0" SRC="Symb075c00b700f000000000.png" HEIGHT="16" WIDTH="24" ALIGN="bottom